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Sharpen an Axe - PEP BB tool.straw.axe

BB tool care - straw badge
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This is a badge bit (BB) that is part of the PEP curriculum.  Completing this BB is part of getting the straw badge in tool care.

Here is a video on how to sharpen an ax.



From the video description:
"How to sharpen an Axe.  Here are some of my other axes https://youtu.be/OUZ_Bdas7t8 Support us at PATREON https://www.patreon.com/essentialcraf... is a relaxing and enjoyable process, something you should do regularly if you chop a lot of wood. It only takes a few minutes but can save you a lot of extra work. Please stop by our Facebook page and give us a like or share us with someone you know who might enjoy. Thanks!"

To get certified for this BB, post the following:

 - Pic of dull edge
 - Action pic of sharpening
 - Pic of sharp edge
COMMENTS:
 
gardener
Posts: 814
Location: Durham, NC
338
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Approved submission




Staff note (Mike Barkley) :

I certify this BB is complete.

 
master pollinator
Posts: 4670
Location: Canadian Prairies - Zone 3b
1276
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I want to see pics of onions being diced!
 
Rob Lineberger
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Douglas Alpenstock
master pollinator
Posts: 4670
Location: Canadian Prairies - Zone 3b
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Dude, that's awesome. Bravo! LOL!
 
gardener
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Approved submission
Just finished hanging another axe and took a few pics of sharpening. I was going to do the onion thing but Rob beat me to it! Maybe sacrificing a patch of hair is proof enough for Douglas?
20200912_133027.jpg
Edge before sharpening
Edge before sharpening
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Action pic!
Action pic!
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The proof is in the shaving
The proof is in the shaving
Staff note (Mike Haasl) :

I certify this BB complete!

 
Rob Lineberger
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Jordan Holland wrote:Just finished hanging another axe and took a few pics of sharpening. I was going to do the onion thing but Rob beat me to it! Maybe sacrificing a patch of hair is proof enough for Douglas?



I dont usually apple a BB post because I can't approve them but I just felt like this needed an apple on it.  
 
gardener
Posts: 461
Location: Northern Ontario, Canada
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Approved submission
I found some old axes that have been rusting away in our garage for quite a while now. The edges were pretty much round, and there was a good amount of rust to remove on both of them. The rust removal was with the grinder and was fun. The initial sharpening was done with an angle grinder, and I finished the edges with a file today. I can't shave with the edges (I'm not that good yet) but these axes are ready to start cutting some wood again.

My neighbours are probably beginning to think that I am prepping for a zombie apocalypse with how many times they've seen me in the garage sharpening axes, knives, and homemade blades. lol. Just getting badges on Permies is all.
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Not so sharp
Not so sharp
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Cleaned, sharpened and oiled
Cleaned, sharpened and oiled
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Red axe I went at with the file to really clean up the top edge. Took a while but it worked!
Red axe I went at with the file to really clean up the top edge. Took a while but it worked!
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Forgot to add this earlier...sharpening with the grinder
Forgot to add this earlier...sharpening with the grinder
Staff note (gir bot) :

Mike Barkley approved this submission.
Note: This BB is certified !

 
gardener
Posts: 572
Location: Pembrokeshire, UK
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Approved submission
I recently picked up a big, 4.5 lb felling axe on eBay that has pretty good splitting geometry. The handle is going to break at the neck at some point (it's had a hard life) but, for now, I've cross-wedged it and it feels solid. All that is left to do is sharpen it! Cue the BB...

I used a flat mill file for the bulk of the shaping work, re-establishing (and then smoothing) the bevels. I held the axe by the handle using my big Record vise with some pieces of scrap ply to prevent the handle from being marred. I first work on the cheeks of the blade, then bring the file up to work towards the edge.

Once the shape is roughed in, I picked up my fine oilstone and got to work cleaning up the tooling marks. The file tends to leave little gouges in the steel and I like to polish (most of) those out. This also establishes a wire burr that can be stropped off, leaving a sharp edge.

I stropped using a piece of skin-side-up leather fixed to some oak and rubbed with white compound. At this point the axe is pretty sharp! I finished it off with a micro-bevel using some super-fine ceramic rods.

Here is the axe to begin with. Very dull.



I could cut paper when it was done - ish. There was still a little tearing as you can see. Much, much sharper than before though and I wouldn't want to push my hand into it like I did at the start. Sticks in a log with absolutely no problems. Can't wait to use it.
dull.jpg
Very dull!
Very dull!
file.jpg
Setup
Setup
stone2.jpg
Oilstone at work
Oilstone at work
stone.jpg
Most of the tooling marks removed
Most of the tooling marks removed
strop.jpg
Strop, compound and rag (and old sock!)
Strop, compound and rag (and old sock!)
microbevel.jpg
Ceramic rod for making microbevel
Ceramic rod for making microbevel
paper.jpg
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blade-done.jpg
Shot of blade profile
Shot of blade profile
log.jpg
She works!
She works!
Staff note (gir bot) :

Mike Barkley approved this submission.

 
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Edge case submission
Cut my finger on this one lol gloves are smart:)
Bought a new pulaski axe first pic shows me pushing my thumb on the factory dull blade. Used a bastard file and whet stone to finish.
It now cuts paper.

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Staff note (gir bot) :

Someone flagged this submission as an edge case BB.
BBV price: 0
Note: Please add a clearer shot of the finished edge. Too hard to see the edge in this picture.

 
Douglas Alpenstock
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^^ Nice! Pulaskis are awesome tools.
 
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Edge case submission
Welcome, to my next BB application featuring: My rusty old $7 axe!!!

WhatsApp-Image-2022-10-27-at-12.48.48.jpg
Before. Very dull, very rusty
After
during.png
During. Screenshot, since it won't let me upload videos? I can send the video to anyone for confirmation.
During. Screenshot, since it won't let me upload videos? I can send the video to anyone for confirmation.
WhatsApp-Image-2022-10-27-at-12.49.24.jpg
After
Before. Very dull, very rusty
Staff note (gir bot) :

Mike Barkley flagged this submission as an edge case.
BBV price: 0
Note: Videos can be added via youtube or vimeo if desired. Please add a straight on pic of the sharpened edge so this BB can be approved.

 
gardener
Posts: 1306
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Approved submission
I just erroneously posted this in the sharpen a hatchet BB and realized it really fit here since it's actually considered a small axe.  So I cancelled that submission and am reapplying in the proper place (or so I believe).

While my small axe wasn't horribly dull it was getting rusted.  I applied the new found knowledge of the proper angles for an axe to redo the angles and make everything better.
DSC06100.JPG
A shot of the edge of my tool prior to sharpening.
A shot of the edge of my tool prior to sharpening.
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Another view of the initial edge.
Another view of the initial edge.
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Action shot of me working with the angle grinder.
Action shot of me working with the angle grinder.
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I wasn't satisfied with the control I'd get with the grinder so I finished up with my diamond files.
I wasn't satisfied with the control I'd get with the grinder so I finished up with my diamond files.
DSC06106.JPG
One view of the newly sharpened edge.
One view of the newly sharpened edge.
DSC06107.JPG
A second view to better show the angles of the more.
A second view to better show the angles of the more.
Staff note (gir bot) :

Mike Barkley approved this submission.

 
pollinator
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Submission flagged incomplete
This rusty old axe got a face-lift. I sharpened it, reshaping a mushroomed edge with a file, then bringing it back to a sharp cutting edge with a stone. The Wedge from the handle had fallen out, so the head was tilting precariously. I gave it another Wedge. Now it's fully functional again. Yay!
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Dull edge
Dull edge
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Mushroomed edge
Mushroomed edge
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Using a whetstone
Using a whetstone
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Sharp edge
Sharp edge
Staff note (gir bot) :

Jeremy VanGelder flagged this submission as not complete.
BBV price: 1
Note: This is a maul, not an axe. Please resubmit over at https://permies.com/wiki/123666

 
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Approved submission
Got this old axe from a garage door client. He hasnt used it in years, so it needed a little TLC.
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Staff note (gir bot) :

Someone approved this submission.

 
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