I cannot give details about their
solar cart, but I can tell you what we have learn about solar carts. We have started a solar/mico hydro golf cart
project. It is not finished, but all the parts have been purchased.
In Oregon, in the summer we have lots of sun, little or no rain. In the winter we have lots of rain and little or no sun. To charge the Solar Golf Cart we plan to use solar in the summer and mico hydro in the winter. We have a stream dammed up with a 35 foot head. We have not started on the mico hydro project yet.
I will attempt to
answer your question as they relate to our Solar Golf Cart project. We have contact the rep for turbo saw in Spokane, WA on the power requirements of the portable saw mill, but have not got back an answer.
The first component we purchase was a E-Z-Go Industrial 881 Workhorse Cart electric golf cart. It has eight Trojan T-105 batteries. We feel that the T-105 6 volt golf-cart battery is an excellent choice since it is usually available locally. Its 62 pound weight and 7" x 11" base x 12" height.
For system sizing purposes, this battery configuration eight batteries will store about 1 kWh of useful electrical power during a normal charge/discharge cycle. For example, if your system has eight of these batteries, you could power a 1,000 watt load for eight hours, or a 2,000 watt load for four hours, assuming the inverter and other electrical components are properly sized.
If these batteries are not
enough power we will replace them with Trojan L-16 size batteries. Eight of the L-16 size solar battery will store about 2 kWh of useful electrical power. They will provide a useful life in the 6-8-year range. This is three times the life expectancy of the smaller T-105 golf-cart battery.
Unfortunately, the L-16 battery also costs three times the price of the T-105 golf-cart battery, and is only available from industrial battery-distribution centers. This means you may have a problem finding a
local battery distributor that stocks this larger battery, which was originally designed for battery-powered floor scrubbers.
Were the components new or used?
Used Golf Cart = $2000. That included 8 used 6 volt Trojan t-105 batteries, which will cost $1200 to replace.
Where did you get the components?
Craigslist
Any special construction to ease the rough road on the panels?
We will secure them to the Golf Cart.
Solar modules can be wired in series, parallel, or series-parallel arrangements to match the battery voltage you are using. Since we run a 48 volt system, we are wiring two 24 volt 250 watts panel in Series.
Solar modules under 100 watts in size usually have a 17 volt DC output under load, but are still referred to as "12 volt" modules. This is because the voltage output of any solar module must be higher than the voltage of the battery it is trying to charge or no charging current will flow. Solar modules over 100 watts in size have a 34 volt DC output under load, but are referred to as a "24 volt" module for the same reason. Our golf cart will have a solar array uses one pairs of 24 volt modules wired in series to produce a 48 volts output.
We have purchased used Grape four (4) 250 watt panels at $650. They
sell new at HomeDepot for $375/each and three (3) Grape 280 watt panels at $800. They sell new at HomeDepot for $395/each.
How many will be used will depend on the load we place on them. The panels will be attached to the side of the Golf Cart and hinged so they can get the best angle of the sun, depending on the month of the year. When they are not in full charging mode, they will be folded down and secured and the cart can be driven.
Whats the power output? Amps, watts, amp-hours, watt-hours
System voltage?
The amp-hour of the Trojan T-105 batteries is 105 amp-hour. Since the output of the batteries will be going through a 3600 watt Outback inverter it will be 110 volts at 30 amps.
How long would it run my fridge, a light, a laptop, an alarm clock and a well pump. Oh...and the coffee machine, a total load of 1500 watts per hour.
You could run them about 3 hours if they are all turn on.
Can the panels be folded down for longer transport?
Yes that is what we plan.
Does the rig need a grounding wire stuck into the world when operating?
No
What sort of a wind load will this handle as designed?
If solar is not extended and they are secured. No problem with wind. If they are extended, major problem
How fast do you haul it?
Golf Cart speed
How many batteries you got in there, or are you running the feed straight into the inverter?
Eight Batteries and through a Outback 3600 watt 110volt inverter
Can you plug in a golf cart to charge while hauling?
The Golf Cart will be charging with the panels down in their locked position, but not a much as fully extended.
What would be the range of such a plan?
The plan is to use the Solar Golf Cart to have portable power and power the lighting circuits of a building. The rest of the building with the big
energy uses such as coffee maker, electric
water heater, clothes
dryer, microware will be on the Grid.
What does the rig weigh?
Golf Cart Weight with batteries: 1,744 lbs.
Battery Weight: 600 lbs
Any specialized knowledge needed to build this?
Yes,
Regardless of your solar array and battery bank size, you will need a solar charge controller. The charge controller's job is to control the battery charging process, and protect the battery from damage due to over-charging.
This device has input terminals for the solar array and output terminals for the battery bank. More expensive charge controllers adjust the charging rate based on battery temperature, and can be programmed for a battery voltage that is different from the solar array voltage, but most solar modules are wired to match the battery voltage.
We will using a maximum power-point tracking (MPPT) charge-controller. These more expensive charge-controllers constantly adjust the charging voltage and current to maximize battery charging.
This puts more solar charge into the batteries than a lower-cost non-MPPT solar charge-controller.
If you are working with a limited budget, you can start with the smaller golf-cart batteries and switch to the larger batteries after these reach the end of their useful life. You
should also design your solar-array mounting system to support more solar modules than you start out with, since a solar array is easy to expand later if the support frame is properly designed. A smaller low-cost solar charge controller can also be up-sized later if you add more solar modules in the future. However, I would not skimp on the inverter.
Decide what you want the total system capacity to be and purchase the right inverter to begin with, as it will be very costly to replace an undersized inverter later. Remember, the inverter is the heart and brains of the system, and you will want an inverter model and brand that will provide a stable AC output voltage under all load conditions. Higher quality inverters will also include a digital display that can show system performance, error messages, and other useful system information.
Unless your system will be very small, it is doubtful you will find a 12 volt DC inverter with the capacity to power more than 1,000 watts of electrical load, regardless of battery size. You should have an inverter with a 2 kW or higher load capacity, so your solar power trailer will be using either a 24 or 48 volt DC inverter. Most 24 volt inverters will have a 120 volt AC output capacity in the 2-3 kW range, which will easily power a well pump, microwave
oven, small power tools, and most
lights and kitchen appliances. We selected a 48 volt 3600 watt DC OutBack inverter. Inverters for 48 volt battery systems will have output capacities in the higher 3.5-5.5 kW range.
In addition, regardless of the electrical loads being supplied, a 48 volt inverter will draw exactly half the current from the batteries that a 24 volt inverter draws. This means you will be able to utilize smaller battery-to-inverter cables when using a higher voltage 48 volt DC battery bank.
Inverters are available in "modified sinewave" and "pure sinewave" versions. A modified sinewave inverter produces 120-volt AC power using a voltage waveform that increases and decreases in several small steps to simulate the utility grid's smoother sinewave-shaped voltage profile. If the waveform output of the inverter is not exactly 60 cycles-per-second, clocks will speed up or slow down, and sensitive electronic appliances can be damaged. However, power tools, lights, and most computers will usually operate without any problems on a modified sinewave inverter. Photocopiers, fax machines, and light dimmers usually have serious problems when connected to a modified sinewave inverter, so be careful what loads you supply.
A pure sinewave inverter costs significantly more than a modified sinewave inverter with the same capacity, but you will be able to operate almost any 120 VAC device on this inverter. The power output from a pure sinewave inverter is actually cleaner and more stable than the power supplied by most utility grids.
I hope this information help.